If you’ve visited Radcliff Wire’s website, you’ve seen the many different wire shapes we offer. Round, flat, trapezoid, house shaped, flat, and even custom shapes are just some of the many options. With so many shapes to choose from, it can be challenging to decide which is most suitable for a particular application, but here’s why you might want to consider choosing square shaped wire:

Square wire’s four flat sides offer unique advantages when compared to other wire shapes. Its flat faces evenly distribute stress and help prevent wear from external forces, such as friction or abrasion. This makes it especially useful for applications that require superior durability under extreme conditions.

Square wire’s flat surfaces also provide increased contact over round wire and offer better conductivity. Its flat surfaces create less resistance than round wire, making it ideal for electrical components like circuit boards and switches. It provides increased contact points between wires and between assembly components, too, which further enhances overall conductivity. This makes square shaped wire especially beneficial for use in high voltage systems and long-distance connections.

When increased flexibility or resilience to deformation and vibration is necessary, square-shaped wire is an ideal choice. Its strength helps it resist bending or twisting, making it ideal for applications such suspension and high torque clips. It’s also often used in conveyor systems to provide the strong, flexible support necessary for transporting heavy items.

In terms of manufacturing and installation, round-shaped wires tend to be easier to manufacture and install than their square counterparts due to their simpler geometry. However, square wires are sometimes more efficient when it comes to space utilization. This makes them ideal for use in crowded circuits where space is at a premium.

Deciding which wire shape to use ultimately depends on your application and performance requirements. Each shape has its pros and cons, and fully understanding them can help you choose the most suitable wire shape for your project.

Contact Us to discuss the shaped wire you need.